Its easy to remove an EZGO golf cart body with some basic tools. Find a gas tank hose that is long enough to fit into your golf cart. Remove the engine by un-attaching its straps and screws. Add more plastic to bond both the points. When you remove it and check for a possible loose connection ( ??? ) Please check out our other videos for the remaining videos. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Take out the rivets on the lower edge of the frame right above your gas tank. 4. Ensure that you dont touch the paint to avoid smudges. No problem. Wash the soap off using cold water from a hose. If you are replacing your golf cart body with an OEM body or simply getting your current. Peel the backing paper and place the film in the desired position. - Tinted full front windshield that folds down. Disconnect pack positive and pack negative connections. There are a few ways to take the top off a golf cart. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Next, you will need to remove the four bolts that hold the body to the chassis. Apparently, the material is "surlyn", which I assume to be a softer plastic. 2. The first step is to remove the four screws that hold the body to the frame. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Hold accelerator pedal all the way down until reverse buzzer stops. Mark the area where the wrap gets covered over by the charging socket. pull the rear body off by sliding it forward, lifting, and removing it. Wipe the cart using a towel and let it dry completely. Clean up the area while the sealant is drying. Fold the material and heat it again to ensure bonding. orders are taking longer than normal. Let us know if you have any questions. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Jan 23, 2011 #3 Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Slowly take the gas tank out of position. Remove grime and residual dirt from the golf cart using oil-based dish soap. It's pretty easy to remove a Club Car Body. Full of bad gas. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. I am a newbie to golf carts and to the forum. Like the primer, follow the drying time specified between two coats. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. That's it! Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. I can't thank you enough. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Spray the acrylic base coat on the fiberglass body. Remove the seat hinges using the drill to get the body off the golf cart. Add To Wish List. These screws are usually located in the corners of the body. Sunday 10am - 7pm EST, Not seeing what you are looking for? This will be helpful to me also thx. Includes mounting hardware. It's pretty easy to remove a Club Car Body. Take photographs before removal for easy reassembly. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank You can repair a golf cart body by following the steps below. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . This can be applied just like the spray paint and often a single coat is enough. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . Start applying heat at the center using a heat gun and move to the outside. Used 2016 Club Car Golf Carts All. Remove the masking tape and plastic bags from the covered areas. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. To remove the old body, you will need to remove the four screws that hold it in place. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. 12 item(s) - Page 1 of 1 Items. How do you install snubber on a club car? Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. The next step is to remove the four screws that hold the body in place. Put your movement switch in the neutral and service positions. Yamaha G2 Golf Cart. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . The outside crack I grind out and repair with fiberglass. New posts. 407 Atlantic Beach Causeway, Suite 2. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. The jack has a hand crank that you use to raise and lower the golf cart. Apply more coats until you get the color you want for the cart. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Here's a couple diagrams that show all the bolts and mounting points. Getting Wild . Remove the engine and seat from the golf cart. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). A golf cart lift kit is a device that raises and lowers the golf cart. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. You can also email us at Support@GolfCartGarage.com. JavaScript is disabled. First, you need to find a body that is compatible with your Club Car. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. There is no need to rub the wipe more than once in the same area. You can give the plastic golf cart body a classic green or white paint. Rough it up so it will have something to grab to. Posts: 103 Re: Body removal . Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. $76.00. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? Adhere to the drying time specified on the paint can, between two coats. Remove the masking tape about 10 minutes after spraying the last coat. Take off the brake drum from its place. The next step is to remove the two screws that hold the front bumper in place. Take photographs before removal for easy reassembly. Use a plastic welding kit to melt the plastic. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. A golf cart lift is a device that raises and lowers the golf cart. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . Remove the engine and seat from the golf cart. JavaScript is disabled. Ernie loves documenting interesting facts about golf. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. you will need to clean off the old tape install new tape. To do so, you need the following materials. Find it here. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Apply a thin coat of plastic primer spray paint on the surface to be painted. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. Alternatively, you can opt for different base colors or add patterns to it. I use plastic epoxy from Napa. . I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. By using the content on this website, you agree to the terms outlined in this disclaimer. Closed Thread Previous Thread | Next Thread Remove the seatbacks off from the rear seat. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. sounds simple enough, thanks! Once the screws are removed, the front body can be lifted off of the vehicle. The information on this website has not been verified for accuracy and should only be used for general information purposes only. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. 20; 40; 60; Sort. Wash the area with water from a hose to get a spraying action. You are using an out of date browser. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. Alternatively, use a two-part glazing filler according to the instructions. Remove the forward-reverse switch on the rear body using the same bit. Call or Text Mark Anytime (803) 238-2250. The hood skin is then popped out of place Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Take out the fuel filter inside the tank. Carefully loosen the screws on the straps holding the tank on the cart. Wipe the cart using a towel and let it dry completely. Consider using an air compressor on tight areas if needed. Once the screws are removed, you can lift the body off the frame. Put cart in reverse. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. Drill through the crack in a V shape and put a plastic weld on the rear. Planned to pull the tank and saw the great info here. Lift the seat and remove it from the cart. Sepex Carts: 1. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Remember to stretch and smooth the film as you do this. 3. Club Car motor is stuck on the input shaft. Run a heat gun over the plastic surfaces such as trims. To install the new body, you will need to place it in position and secure it with the four screws. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. There is a yellow wire that goes over to the solenoid. Free shipping. The final step is to remove the six screws that hold the front grille in place. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. These screws are located on the top, bottom, and front of the body. AA = DS Electric (48-volt) Part Number: EN44-040 SP33-014 - Stationary Contact, BO For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. I am also undertaking a "rebuild" of my golf cart. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Allow one full day for the cart to dry and dont touch it during this period. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit Under NO circumstances should you attempt to fix your golf cart on your own. Allow the cart to air dry or dry in the sun completely. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. It is attached to the golf cart with four metal brackets. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Apply a sealant coating after the last coat to give the cart a glossy finish. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. These screws are located on the front of the vehicle, near the top. Remove the rivets holding your gas tank in position. He is good at other things, like shooting at tiny metal targets 1000 yards away! I needed to swap out a blown motor on my Club Car and googled this thread. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Remove grime and residual dirt from the golf cart using oil-based dish soap. There are four screws on the bottom of the seat that need to be removed. Remove the bolts on the front bracing on either side of the cart and lift them off. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Remove the front body part by lifting it from both sides. Regular Flex (Which Should You Choose?) Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. Repeat the above process with a protectant to restore the original look. In that area there is a black wire that is grounded by a screw to metal. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover?

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